Copper extraction - Wikipedia

Copper extraction refers to the methods used to obtaining copper from its ores. The conversion of copper consists of a series of chemical, physical, and electrochemical processes. Methods have evolved and vary with country depending on the ore source, local environmental regulations, and other factors.

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Here is how a gravity gold concentrator (centrifuge) works as a separator: Make sure the concentrator has been correctly assembled and that all bolts have been tightened. If required, attach a funnel to the material feed inlet. If necessary, connect a hose to the tailings outlet. Place the concentrator on a raised structure such as blocks.

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The gravity spiral circuit is designed to extract and concentrate "coarse gold' from the recirculating load in the mill grinding circuit and hence prevent a build up within that circuit and the eventual escape of some of that gold into the C.I.L. tanks and thereon into the final tails.

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The transition to underground mining has enabled 50,000 tpd of conventional crushing, milling and flotation capacity. Copper and magnetite are recovered on behalf of Foskor (a neighbouring mining company) by toll-processing 20,000 Tpd of marginal ore from stockpiles from the open pit operation.

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Kamoto Concentrator – Katanga Mining Limited

From 1969 through 2000, when the Kamoto Concentrator was operated by the DRC's state-owned mining company Gécamines, it processed over 126 million tonnes of ore at an average grade of 4.33% copper and 0.28% cobalt. The facility has a design capacity of 7.5 million tonnes of ore per year.

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The concentrator design is based on achieving the highest utilisation possible. Generally, wet concentrators are stationary while the mining units can be mobile. Accordingly, approaches such as pre-concentrators or rougher head stockpiles are employed to maximise utilisation and maximise capital efficiency of the mining unit.

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